Something that as important as a job itself is the tools used to complete that job.
Many projects require more than just tools, but different processes too.
In the case of welding, it is vital that you choose the correct process as well as the correct tools.
This is irrespective of motivation, do-it-yourselves, motivations, needs or interests.
It does not matter whether you are a novice, a hobbyist, and even a professional. You are looking for the best welding machine suitable for specific jobs.
Below we give everyone a complete guide on how to choose the best welding machine and each process that is required to complete different jobs according to metals used and thickness too.
Welding process depends Which metal do you want to weld?
When Choose a welder, an individual needs to look at the Amps for the jobs intended to weld.
As a general rule, anyone welding would need fewer Amps for thinner materials and more Amps for thicker.
The welding process would also depend on the type of welder you are going to buy.
When doing automotive work and thinner type of materials you would find that 30Amps are adequate.
When welding thicker materials ranging between 4 to 5 mm you will look at welders with more Amps.
Types of Welding:
Unfortunately, there is nobody that will find a one-size-fits-all welding process and thus need a job-specific process.
There are three commonly used welding processes available; TIG, MIG, and Stick. Each one of these has limitations and advantages.
You want to avoid frustration and save time and money too Which is the correct method required.
We will be breaking down the individual processes for all level welders in order to pick the best welding machine and the process too.
TIG welding is the acronym for Tungsten Inert Gas and widely considered as major league welding.
It certainly is one of the most beautiful, efficient and cleanest welding processes. Professional ornamental and artist welders often prefer TIG welding for its overall neat look and the precision it offers.
Here a welder has the most aesthetically pleasing and cleanest work. It offers excellent control over the welding, which results in a high-quality, strong weld.
TIG is the hardest welding process to learn as you need to use a foot and both hands simultaneously.
It is a slower process than Stick and MIG and surfaces must be immaculate before anyone could start welding.
MIG welding is the acronym for metal inert gas and easy to learn and the only complexity is to know which parameter settings and gas to use in the process. It's a ideal process for rookie welders.
MIG welding creates high-strength welding with a great appearance. It is a quick process and welders use shielding gas.
It can be used on all surfaces and all metal thicknesses even as thin as 26-gauge.
Due to gasses involved MIG welding is rather cumbersome to use outdoors.
Stick welding is the most commonly used as the simplest, oldest and most budget-friendly option between the three processes.
With this process you can weld gates, driveway or farm equipment even it dirty or rusty.
So, if you need to weld outdoor then it will be perfect fit for you.
Stick welding is versatile and used on copper alloys, nickel, aluminum, steel, and iron. It can bond effectively even when a surface is dirty or even rusty.
Any individual from novices to professionals can do stick welding outdoors even in bad weather conditions.
The downside is the appearance of stick welding as it is not as neat as the other two processes.
While welding the project could be splattered with molten which requires sanding and cleaning.
Stick welding creates metal slag and fumes, so you need to consider when it using indoor.
Best Welding Machine Reviews
What to look for before buying best welding machine?
When buying a welder, it is a long-term decision that saves on repair costs, adds additional income or completing hobbies.
Our guide is here to help you as the options could be overwhelming. Before you buy a welder though ask yourself some important questions.
- What type of welding do you plan to do?
- Will you be doing different welding in the future?
- What materials do you plan on welding?
- Can you support the voltage required?
- Where do you plan to weld, indoors or outdoors?
- Do you have enough patience to learn a complicated welding technique?
There are have welders that offer a limited range of welding allowing only thin metals.
When you want to work with a range of materials and metal thicknesses you need a higher-powered unit like a 220V Stick or 175V to 251V MIG welder.
Choosing a welder that offers higher voltage means it works with thicker metals.
However, higher-powered welders also require power supply set up like appropriate power outlet or generators.
Welders running more than 115 V typically cost more to operate and cannot run from a household power outlet.
A budget is equally important, and you probably have your price range ready.
To determine how much your projects could possibly cost, consider the supplies and accessories that will be needed to accompany the welder.
Some does come complete and you do not have to buy any accessories, except for consumables or gas if the choice falls on a welder with gas support.
Portability ( indoor, outdoor )
Aside from its voltage and capabilities, the portability is equally important since it will determine the possible use.
If the plan is to work outdoors only, you do not want a welder operating with gas that might be a problem in windy conditions.
If the plan is to do only indoor welding, your options should not be limited to the weight and bulkiness of the welder.
Small and big jobs that will be done outside requires that you look at its portability.
As mentioned throughout our Best Welding Review, there is never only one welder that can do absolutely everything you desire.
Your primary objective before investing in any kind or model welder is to determine what you would want to use it on.
Decide whether it will do the same type of welding for the next 6 months and longer and conclude your needs.
We can only give all levels of welders our view on which we would prefer in each one of the different welding processes.